The most common malfunctions of Fiat Alba. Used Fiat Albea: problem areas of a public sector employee from Italy. The main disadvantages of the Fiat Albea

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Fiat Albea. Starting the engine from external current sources

If you cannot start the engine due to partial or complete discharge battery, then you can use the battery of another car to start it. To connect the donor battery, use special connecting cables with alligator clips.

When starting the engine from an additional battery, carefully follow the operating sequence outlined in this subsection.

Otherwise, a fire or explosion may occur, resulting in damage to both vehicles. Therefore, in order to avoid harm to yourself, the car and the battery when starting the engine from an external source, do it as follows. If you are in any doubt, it is highly recommended that you have these operations performed by an experienced technician or towing service. Before connecting the external battery, make sure the ignition is turned off. Also turn off all electrical consumers (headlights, audio system, windshield wipers, etc.). When connecting and disconnecting wires, do not allow them to touch each other, as well as contact of the wires with the fans, drive belts or other rotating parts.

Use only a 12-volt external power supply. If you apply 24-volt power (two 12-volt batteries in series, or a 24-volt motor generator set) to a 12-volt starter, ignition system, or other electrical components, it may cause permanent damage.

Keep open flames or sparks away from the battery. It releases hydrogen gas, which can explode in their presence.

Do not disconnect the external battery cables until the engine is running at normal idle speed. If you leave the audio system on while starting the engine with the auxiliary battery, it may be seriously damaged. Always turn off the audio system before starting the engine from another vehicle's battery.

1. Place the car with a discharged battery next to the donor car within reach of the connecting cables.

Warning

Cars should never touch each other. Otherwise, an unwanted short to ground may occur, resulting in you being unable to start the vehicle's engine with a dead battery and causing damage to the electrical systems of both vehicles.

2. Apply the parking brake to both vehicles.

3. Check the electrolyte level in a discharged battery

If the electrolyte level is very low or the electrolyte appears frozen, do not try to start the engine using an additional battery! In this case, the discharged battery may explode.

4. Remove the cover from the positive terminal of the battery.

5. Attach the connecting cable clamp with red handles to the “plus” terminal of the battery.

6. Connect the second cable clamp with red handles to the “plus” terminal of the “donor” battery.

7. Attach the clamp of the second cable to the negative terminal of the donor battery

8. and the second cable clamp with black handles - to the “ground” of the car with a discharged battery in a place located at the maximum possible distance from the battery.

NOTE
The requirement to connect the wire at a maximum distance from the battery is explained by the possibility of sparking at the moment of connection.

9. Make sure that you connect the cables in the correct order and that they do not come into contact with moving parts of the engine.
10. When using a battery installed on a donor car, start the engine of this car and let it run for several minutes at a speed of 2000 rpm

11. Start the car engine with a discharged battery and let it run until it reaches a stable idle speed.

12. Disconnect the cables in the exact reverse order in which they were connected.

Fiat Albea. Basic car malfunctions - part 1

COOLANT LEVEL DOWN IN THE EXPANSION TANK

Diagnostics Elimination methods
Damage to the radiator, expansion tank, hoses, loosening of their fit on the pipes Inspection. The tightness of radiators (engine and heater) is checked in a bath of water with compressed air under a pressure of 1 bar Replace damaged parts
Liquid leakage through the coolant pump seal Inspection Replace the pump
The cylinder head gasket is damaged. Defective block or cylinder head There is an emulsion with a whitish tint on the oil level indicator. There may be abundant white smoke from the muffler and oil stains on the surface of the coolant (in the expansion tank). Coolant leaks on the outer surface of the engine Replace damaged parts. Do not use water in the cooling system, fill with coolant appropriate to the climatic conditions

EXTERNAL NOISE AND KNOCKING IN THE ENGINE

List of possible faults Diagnostics Elimination methods
Check clearances Adjust the gaps
Repair the engine
The timing belt is worn out. Drive tension or support rollers are faulty Inspection Replace the belt. Replace the faulty tension or support rollers of the gas distribution mechanism drive
Wear of camshaft bearings and cams, crankshaft connecting rod and main bearings, pistons, piston pins, play or seizing in generator bearings, coolant pumps and power steering Examination Repair or replacement of parts
One or more supports have lost their elasticity or have collapsed power unit Inspection Replace the support
Low pressure in the oil line (at minimum crankshaft speed at idling the pressure in the lubrication system of a warm engine must be at least 1.0 bar) Check the pressure in the lubrication system. You can measure the pressure by connecting a pressure gauge to the oil line by unscrewing the oil pressure sensor Troubleshoot the lubrication system
Drive chain wear oil pump Checking chain tension after removing the oil pan Replace the oil pump drive chain

STRONG ENGINE VIBRATION

List of possible faults Diagnostics Elimination methods
Uneven compression across the cylinders is more than 2.0 bar: the clearances in the valve drive are not adjusted, wear or damage to the valves and seats; wear, jamming or breakage piston rings Checking the compression. Compression must be at least 11.0 bar
Using an ohmmeter, check for breaks or breakdowns in the ignition coil windings and high-voltage wires Replace the faulty ignition coil and damaged high-voltage wires. Under severe operating conditions (salt on the roads, frosts alternating with thaws), it is advisable to replace the wires every 3 to 5 years
High voltage wires are connected to the ignition coil in the wrong order; one or more wires are disconnected Inspection Connect the wires according to the markings on the ignition coil
Check the spark plugs Replace defective spark plugs
Open or short circuit in the injector windings or their circuits Check the injector windings and their circuits with an ohmmeter
The supports of the power unit have lost their elasticity or have collapsed, their fastening has weakened Inspection Replace supports, tighten fastenings

INCREASED CONTENT OF HARMFUL SUBSTANCES IN EXHAUST GASES

List of possible faults Diagnostics Elimination methods
The injectors are leaking (overflow) or their nozzles are dirty Check the tightness and shape of the spray pattern of the injectors Contaminated injectors can be washed on a special stand. Replace leaking and heavily contaminated injectors.
Damage to the insulation of high-voltage devices and circuits - interruptions in sparking To check high voltage wires and ignition coils, replace them with known good ones. Replace the faulty ignition coil and damaged high-voltage wires. In severe operating conditions (salt on the roads, frosts alternating with thaws), it is advisable to replace the wires every 3 to 5 years
Defective spark plugs: current leakage through cracks in the insulator or carbon deposits on the heat cone, poor contact of the central electrode Check the spark plugs Replace defective spark plugs
The air temperature sensor in the intake manifold or its circuit is faulty Use a tester to check the serviceability of the sensor
Coolant temperature sensor faulty Replace the faulty sensor
Check if the position sensor is working properly throttle valve Restore contact in electrical circuits, replace the faulty sensor
The oxygen concentration sensor or its circuits are faulty You can evaluate the performance of the oxygen concentration sensor and the reliability of its electrical circuit connections using diagnostic equipment
The absolute air pressure sensor and its circuits are faulty You can check the serviceability of the absolute air pressure sensor using diagnostic equipment Restore contacts in electrical circuits. Replace the faulty sensor
The ECU or its circuits are faulty Restore contacts in electrical circuits. Replace the faulty ECU
Leakage of the exhaust gas system in the area between the exhaust manifold and the exhaust pipe Inspection at medium crankshaft speed Replace the defective gasket, tighten the threaded connections
Exhaust gas catalytic converter faulty Check serviceability catalytic converter exhaust gases can be obtained using diagnostic equipment Replace the catalytic converter
Increased blood pressure fuel system due to a faulty pressure regulator Inspection, checking the pressure in the fuel system with a pressure gauge (no more than 3.5 bar) at idle
Increased resistance to air flow in the intake tract Check the item air filter, intake tract (no foreign objects, leaves, etc.) Clean the intake tract, replace the dirty air filter element
Large amounts of oil entering the engine combustion chambers due to wear or damage to oil seals, valve stems, valve guides, piston rings, pistons and cylinders Inspection after engine disassembly Repair the engine

Clutch does not fully engage (slips)


The driven disc linings are badly worn Replace the driven disk
Oiling of the flywheel, drive disk, friction linings Wash the driven and driving discs with white spirit or gasoline, wipe the working surfaces of the discs and flywheel. Eliminate the cause of the oiling (replace the seals)
Driven disk failure Replace the driven disk
Drive disc diaphragm spring faulty

The clutch does not disengage (drives)


Possible reasons malfunctions Troubleshooting
Air in the clutch release hydraulic drive Bleed the clutch release hydraulic drive
Distortion or warping of the driven disk Replace the driven disk
Wear of the diaphragm spring blades at the point of contact with release bearing Replace drive disc assembly
Jamming of the driven disk hub on the splines of the input shaft of the gearbox Inspect the splines when significant damage hub, replace the driven disk. Before assembly, apply CV joint-4 lubricant to the gearbox shaft splines.
The driven disk is “stuck” to the flywheel or drive disk (after long-term parking) Place wheel chocks, engage first gear and parking brake. Press the brake and clutch pedals simultaneously and turn the engine crankshaft using the starter.

The clutch pedal “falls through” or is pressed very easily


Jerking when starting off


Possible causes of malfunction Troubleshooting
Oiling of the working surfaces of the friction linings of the driven disk Remove the driven and driving disks, wash the parts with white spirit or gasoline, and wipe the working surfaces of the disks and flywheel. Eliminate the cause of oiling (replace the gearbox or engine oil seal)
The friction linings of the driven disc are badly worn Replace the driven disk
Settlement or breakage of torsional vibration damper springs, wear of the driven disk Replace the driven disk
Driven disk deformation Replace the driven disk
Loss of elasticity of driven disk springs Replace the driven disk
Seizing of the driven disk on the splines of the input shaft of the gearbox, severe wear of the disk hub splines If the hub splines are heavily worn, replace the driven disk. Apply CV joint-4 lubricant to the splines of the gearbox input shaft
Broken clutch diaphragm spring Replace drive disc assembly
The power unit supports are faulty Inspect the supports, replace faulty ones

Noise when disengaging or engaging the clutch


Possible causes of malfunction Troubleshooting
Worn clutch pedal bushings Remove the pedal, replace the bushings of its axle
Severe settlement, breakage of torsional vibration damper springs Replace the driven disk
Loosening or breakage of the friction linings of the driven disk Replace the driven disk
Severe wear or damage to the clutch release bearing Replace the bearing assembly with the working cylinder

Noise in the gearbox (noise disappears when the clutch is disengaged)


Transmission noise (noise when driving in a certain gear)

Gears are difficult to engage


Possible causes of malfunction Troubleshooting
Clutch faulty Carry out fault diagnosis with clutch
The selection cable or gear shift cable is faulty (broken, torn, stuck in the sheath) Replace the faulty cable
Replace mechanism
Worn or damaged gear shift mechanism
Worn gear synchronizers Repair or replace transmission

Transmissions turn off spontaneously


Possible causes of malfunction Troubleshooting
Worn gear shift mechanism Repair or replace transmission
The gearbox control mechanism is worn or damaged Diagnose the malfunction “Gears are difficult to engage”
Gearbox synchronizer clutches are worn out Repair or replace transmission

Oil leak from box


Possible causes of malfunction Troubleshooting
Seals on the input shaft, gear shift mechanism or wheel drive shafts are worn out Replace the faulty oil seal
Oil leakage through crankcase joints Repair the gearbox
Oil leak through sensor reverse and vehicle speed sensor Install the reverse sensor on the sealant. Replace the speed sensor rubber o-rings

Automatic transmission fluid leak


Possible causes of malfunction Troubleshooting
Transmission fluid leaking through oil pan seal Fluid leaks on the gearbox housing. Tighten the pan fastening screws, replace the pan gasket
Fluid leaking from under the level indicator Insert the pointer all the way, replace it if necessary
Liquid leakage from cooler pipe fittings Tighten the fittings

ENGINE DOES NOT DEVELOP FULL POWER

THE VEHICLE DOES NOT HAVE SUFFICIENT RESPONDENCE. JERKS AND DIPS DURING MOVEMENT

List of possible faults Diagnostics Elimination methods
Inspect the exhaust system for dented and damaged pipelines, check the condition of the catalytic converter (back pressure) (service station)
Suction of foreign air into the intake tract Inspect the joints, check the fit of the throttle assembly, absolute pressure and air temperature sensors. Briefly disconnect the brake booster by plugging the intake manifold Replace gaskets, O-rings, parts with deformed flanges, faulty vacuum booster
Incomplete throttle opening Determined visually with the engine stopped Adjust the throttle valve actuator
Low compression in the engine cylinders (less than 11.0 bar): wear or damage to the valves, their guides and seats, stuck or broken piston rings Check compression Replace faulty parts
The gaps between the electrodes of the spark plugs do not correspond to the norm Check clearances By bending the side electrode, set the required gap or replace the spark plugs
Heavy carbon deposits on the spark plug electrodes; ingress of carbon particles into the gap between the electrodes Inspection Check and replace spark plugs if necessary
Damage to the insulation of high-voltage devices and circuits Replace damaged ignition coil, high-voltage wires
There is not enough fuel in the tank By level indicator and fuel reserve indicator Add fuel
Clogged fuel filter, the water that got into the power system froze, the fuel pipes were deformed Check fuel system pressure Replace the fuel filter. In winter, place the car in a warm garage and blow out the fuel lines. Replace defective hoses and tubes
The fuel pump does not create the required pressure in the system Check the pressure in the fuel system, make sure the strainer is clean fuel module Clean the fuel module strainer. Faulty fuel pump, pressure regulator, replace
Poor contact in the power circuit fuel pump(including ground wires) Checked with an ohmmeter Clean contacts, crimp wire ends, replace faulty wires
Faulty injectors or their circuits Check the injector windings and their circuits with an ohmmeter (no open circuit or short circuit) Replace faulty injectors, ensure contact in electrical circuits
The air temperature sensor or its circuits are faulty Check the sensor and its circuits Restore contact in electrical circuits, replace the faulty sensor
The absolute air pressure sensor or its circuit is faulty You can evaluate the performance of the absolute air pressure sensor using diagnostic equipment at a service station Restore contact in electrical circuits, replace the faulty sensor
Restore damaged electrical circuits. Replace faulty sensor
The ECU or its circuits are faulty To check the ECU, replace it with a known good one. Replace the faulty ECU
The clearances in the valve drive are not adjusted
Severe wear on the camshaft cams Inspection during engine disassembly at a service station Replace the worn camshaft at a service station
Loose or broken valve springs Inspection during engine disassembly
The throttle position sensor or its circuit is faulty Check the throttle position sensor Restore contact in electrical circuits, replace the faulty sensor
Coolant temperature sensor faulty Check the sensor resistance at different temperatures with a tester Restore contact in electrical circuits, replace the faulty sensor

POPING IN THE INLET PIPE

List of possible faults Diagnostics Elimination methods
The clearances in the valve drive are not adjusted Check valve clearances Adjust the clearances in the valve drive
Intake valves sticking in the guide bushings: gum deposits on the surface of the valve stem or bushing, sediment or broken valve springs Inspection during engine disassembly (STO) Repair the engine (service station)
Disturbed valve timing Check valve timing Establish the correct relative position of the crank and camshafts. Check compression

SILENCER SHOTS

List of possible faults Diagnostics Elimination methods
The clearances in the valve drive are not adjusted Check valve clearances Adjust the clearances in the valve drive
Exhaust valves sticking in their bushings: increased valve stem or bushing wear, sediment or broken valve springs Inspection during engine disassembly Have the engine repaired at a service station
Disturbed valve timing Check valve timing Establish the correct relative position of the shafts. Check compression
Spark plugs are checked at a special stand (STO). The absence of external damage and sparking between the electrodes on an inverted spark plug does not allow us to draw a conclusion about its functionality Replace spark plugs
Damage to the insulation of high-voltage devices and circuits - interruptions in sparking Using an ohmmeter, check for open or breakdown (short to ground) of the ignition coil windings and high-voltage wires Replace the faulty ignition coil, damaged high-voltage wires (when disconnecting the wire, pull its tip). In severe operating conditions, it is advisable to replace the wires every 3–5 years
Faulty injectors Check the operation of the injectors

INCREASED OIL CONSUMPTION (OVER 500 G PER 1000 KM)

List of possible faults Diagnostics Elimination methods
Oil leakage through: crankshaft and camshaft oil seals; oil pan, cylinder head gaskets; oil pressure sensor; oil filter o-ring Wash the engine, then after a short drive, inspect for possible leaks. Tighten the fastening elements of the cylinder head, cylinder head cover, oil pan, replace worn oil seals and gaskets
Wear and loss of elasticity of oil seals (valve seals). Wear of valve stems, guide bushings Inspection of parts when disassembling the engine Replace worn parts
Wear, breakage or coking (loss of mobility) of the piston rings. Wear of pistons, cylinders Inspection and measurement of parts after engine disassembly Replace worn pistons and rings.
Bore and hone the cylinders
Using oil of inappropriate viscosity - Change the oil
The crankcase ventilation system is clogged Inspection Clean the ventilation system

INCREASED FUEL CONSUMPTION

List of possible faults Diagnostics Elimination methods
The air filter element is clogged Check the condition of the air filter replacement element Blow or replace the air filter element
Leaking power system Smell of gasoline, fuel leaks Check the tightness of the connections of the fuel system elements; If a malfunction is detected, replace the corresponding components
Spark plugs are faulty: current leakage through cracks in the insulator or carbon deposits on the heat cone, poor contact of the central electrode Spark plugs are checked on a special stand at a service station. The absence of external damage and sparking between the electrodes on an inverted spark plug does not allow us to draw a conclusion about its functionality Replace spark plugs
Throttle actuator malfunction Check the gas pedal travel, the clearance in the drive (pedal free play), make sure that the cable and pedal are not jammed Replace faulty parts, lubricate the cable with engine oil
The idle speed controller or its circuits are faulty Replace the regulator with a known good one. Replace the faulty regulator
The throttle valve does not close completely The gap between the throttle valve and the walls of the housing is visible in the light Replace the throttle assembly
Increased pressure in the fuel line due to a faulty pressure regulator Check the pressure in the fuel system with a pressure gauge (no more than 3.5 bar) Replace the faulty regulator
Leaking injectors Check the injectors Replace faulty injectors
The coolant temperature sensor or its circuit is faulty Check the sensor resistance with an ohmmeter at different temperatures Restore contact in electrical circuits, replace the faulty sensor
The oxygen concentration sensor is faulty You can evaluate the performance of the oxygen concentration sensor and the reliability of its electrical circuit connections using diagnostic equipment at a service station Restore damaged electrical circuits, replace faulty sensor
The ECU or its circuits are faulty To check, replace the ECU with a known good one. Replace the faulty ECU, restore damaged electrical circuits
Low compression in the engine cylinders (less than 11.0 bar): clearances in the drive are not adjusted, wear or damage to the valves, their guides and seats, stuck or broken piston rings Check compression Adjust the clearances in the valve drive. Replace faulty parts
The throttle position sensor, absolute pressure and air temperature sensors in the intake manifold or their circuits are faulty Check the sensors and their circuits Restore contact in the electrical circuits, replace the faulty sensor(s)
Increased resistance to gas movement in the exhaust system Inspect the exhaust system for dented or damaged pipes, check the condition of the catalytic converter Replace damaged exhaust system components
Malfunctions of the chassis and brake system Check the chassis components and braking system Adjust the wheel alignment angles, replace faulty chassis parts, and eliminate faults in the brake system

ENGINE KNOTTING (METAL KNOCKING HIGH TONE, USUALLY APPEARING WHEN THE ENGINE OPERATES UNDER LOAD, ESPECIALLY AT LOW SPEED, FOR EXAMPLE PULL-UP ACCELERATION, ETC., AND DISAPPEARS WHEN THE LOAD REDUCES)

List of possible faults Diagnostics Elimination methods
-
Engine overheating According to the coolant temperature gauge Eliminate the cause of overheating ( "The engine gets very hot")
Inspection after removing the cylinder head Eliminate the cause of carbon formation ( Diagnose the malfunction "Increased fuel consumption" ,"Increased oil consumption"). Use oils of recommended viscosity and, if possible, low ash content.
Spark plugs with the wrong heat rating are used - Use spark plugs recommended by the manufacturer

INSUFFICIENT OIL PRESSURE (LOW OIL PRESSURE WARNING LIGHT IS ON)

List of possible faults Diagnostics Elimination methods
Low engine oil According to the oil level indicator Add oil
Defective oil filter Replace the filter with a known good one. Replace the faulty oil filter
The bolt securing the auxiliary drive pulley is loose Check bolt tightness Tighten the bolt to the specified torque
Clogged oil receiver mesh Inspection Clear the mesh
Skewed, clogged oil pump pressure relief valve or weakened valve spring Inspection when disassembling the oil pump Clean or replace the faulty relief valve. Replace the pump
Worn oil pump gears Replace the oil pump
Excessive clearance between bearing shells and crankshaft journals Determined by measuring parts after disassembling the oil pump (at a service station) Replace worn liners. If necessary, replace or repair the crankshaft
Sensor faulty insufficient pressure oils We unscrew the low oil pressure sensor from the hole in the cylinder head and install a known-good sensor in its place. If the warning light goes out while the engine is running, the inverted sensor is faulty Replace the faulty low oil pressure sensor

ENGINE IS OVERHEATING (ENGINE OVERHEATING ALARM IS ON)

List of possible faults Diagnostics Elimination methods
Thermostat is faulty Check that the thermostat is working properly Replace the faulty thermostat
Insufficient coolant The fluid level is below the "MIN" mark on expansion tank Fix leaks. Add coolant
Lots of scale in the cooling system - Clean the cooling system with a descaling agent. Do not use hard water in the cooling system. Dilute concentrated antifreeze only with distilled water.
Radiator cells are dirty Inspection Flush the radiator with pressurized water
Coolant pump faulty Remove the pump and inspect the assembly Replace the pump assembly
Cooling fan does not turn on Check the fan circuits Restore contact in electrical circuits. Faulty fuse, relay, cooling fan, temperature sensor, ECU - replace
Unacceptably low octane number gasoline - Fill your car with fuel recommended by the manufacturer
A lot of carbon deposits in the combustion chambers, on the piston heads, valve plates Inspection after removing the engine cylinder head Eliminate the cause of carbon formation (see. "Increased fuel consumption" ,"Increased oil consumption"). Use oil of the recommended viscosity and, if possible, low ash content.
Exhaust gas breakthrough into the cooling system through a damaged cylinder head gasket There is a smell of exhaust gases in the expansion tank and bubbles float to the surface Replace the cylinder head gasket. Check for flatness of the cylinder head

ENGINE COOLING FAN RUNS CONSTANTLY (EVEN ON A COLD ENGINE)

List of possible faults Diagnostics Elimination methods
Open circuit in the coolant temperature sensor or its circuit The sensor and circuits are checked with an ohmmeter Restore contact in electrical circuits. Replace the faulty sensor
Fan relay contacts do not open Checking with a tester Replace the faulty relay
The ECU or its circuits are faulty Check the ECU or replace with a known good one Replace the faulty ECU

Home Electronics repair Automotive equipment

Features of the electrical equipment and engine management system of the Fiat Albea (Added)

The electrical equipment of the Fiat Albea car is made according to a single-wire circuit, the function of the second wire is performed by the car body.

Rated voltage on-board network is 12.6 V, for protection electrical circuits fuses are used.

The electrical equipment includes a battery, a generator, a starter, engine control systems, lighting and light signaling, as well as instrumentation and additional electrical equipment. Let us consider some of the listed systems (nodes) in more detail. In Fig. Figure 1 shows a fragment of a car’s electrical equipment diagram with generator, starter and ignition switch components.

Rice. 1. Fragment of a car electrical circuit with generator, starter and ignition switch components

In table 1 shows the color coding of the installation wires of the electrical equipment of the Fiat Albea car.

Table 1. Color coding installation wires for electrical equipment of a Fiat Albea car

Generator The car has a three-phase generator AC with a built-in rectifier unit based on silicon diodes and an integrated voltage regulator. It is designed to power vehicle consumers with direct electric current and charge the battery.

Structurally, the generator consists of a stator and a rotor. The stator is made in the form of a ring of individual tightly pressed steel plates. On the inside of the structure there is a stator winding consisting of three coils located at an angle of 120° relative to each other. The coils of this winding are divided into three groups, in each group they are connected to each other in series, and the groups are connected to each other by a “star” (some terminals of the three groups are connected to each other, and others are connected to the input of the rectifier).

The output voltage of the generator depends on the rotor speed, the magnetic flux generated by the field winding, as well as on the strength of the field current. The integrated voltage regulator ensures stabilization of the output voltage when the rotor speed and load change. Voltage stabilization occurs by changing the current in the excitation winding by switching the power supply circuit of the excitation winding with a voltage regulator. In table 2 shows examples of the most likely generator malfunctions and the reasons for their occurrence.

Table 2. Generator malfunctions and causes of their occurrence

Starter

The starter is an electric motor DC with electromagnetic traction relay and overrunning clutch. The starter is powered directly from the battery in engine starting mode. When voltage is applied contact group ignition switch to pin “50” traction relay starter, it uses a lever with a fork to move the overrunning clutch along the starter axis and, thereby, mechanically connects the gear on the starter shaft with the ring gear of the flywheel. At the same time, the contacts of the traction relay close, and voltage is supplied to the armature and stator windings of the starter. In table 3 shows typical malfunctions of the above components and the reasons for their occurrence.

Table 3. Typical faults engine starting systems and the causes of their occurrence

Fuse blocks The fuses are located in the relay and fuse boxes located in engine compartment and inside the car (Fig. 2, 3).

Rice. 2. Location of the fuse box in the engine compartment

Rice. 3. Location of the fuse box in the car interior

The fuse housings are marked with rated current. When replacing a fuse with another, use a fuse of the same rating. On the inside of the fuse box covers there are graphic symbols indicating which fuse belongs to a particular circuit. The circuits protected by fuses and their nominal values ​​are given in Table. 4. Connection of various vehicle electrical systems, such as lighting, ignition, light signaling, instrumentation, etc. carried out using wiring harnesses with connectors. Lighting The vehicle lighting system includes the following elements: - headlights, side lights with direction indicators, headlight adjustment unit (these elements are structurally combined into front headlights); — Front anti-fog headlights; — rear block lights, which include fog lights, brake and reverse lights, turn indicator lights; — interior lighting. The lighting systems are controlled using multifunction switches located on the steering column. Possible faults lighting systems are often associated with failure of lamps and fuses. When replacing faulty lamps, it is necessary to install lamps of the same power (specified in the vehicle's operating manual). In the event of malfunctions related to the vehicle lighting, a warning lamp lights up in the instrument cluster. In modern modifications of the car, simultaneously with the warning lamp, a message appears on the multifunction display informing about a malfunction of one of the lighting devices. The instrument cluster and warning lamps also include a multifunction display that displays the following information: - a message about upcoming maintenance(MOT) of the car (remaining mileage until the next MOT, calculated day and month of inclusion warning lamp); — trip computer information ( total mileage, average speed, gasoline consumption, etc.);

— settings menu; — message about malfunctions; — date, current time, outside temperature, mileage (total, daily); — information during diagnostics. Fault messages displayed on the multifunction display are accompanied by an audible sound and an indicator light in the instrument cluster. Multiport fuel injection system Let's look at the design, operating principle and diagnostics of the distributed fuel injection system in Fiat Albea cars. These cars use a distributed injection system that meets Euro-3 toxicity standards.

Rice. 4. Simplified electrical diagram distributed fuel injection systems of the Fiat Albea car under Euro-3 toxicity standards model range 2008

In Fig. Figure 4 shows a simplified electrical diagram of the distributed fuel injection system of the Fiat Albea car under Euro-3 toxicity standards of the 2008 model series, with electronically controlled throttle valve. The distributed injection system is controlled by electronic unit control unit (ECU). It controls the fuel supply, ignition timing, idle speed, operation of the engine cooling system, the air conditioning compressor clutch and generates the necessary signals for the trip computer. In addition, the ECU ensures the required air-fuel mixture ratio in the engine combustion chamber. The ECU also exchanges information with the standard alarm system (immobilizer) to prohibit unauthorized engine starting. The car's distributed fuel injection system uses sensors that record general characteristics of one or another node, with further sending of a signal to the ECU. Different types of sensors are used: potentiometric (resistive), electromagnetic, piezoelectric and others. To reduce toxicity exhaust gases In the engine management system of a car, a catalytic converter (catalyst) is installed in the exhaust pipe; it is designed to reduce the content of harmful chemicals in exhaust gases: carbon monoxide, hydrocarbons and nitrogen oxides.

Rice. 5. Catalyst design and sensor installation locations

In Fig. Figure 5 shows the catalyst structure and sensor installation locations. Structurally, it consists of thin metal case, as a rule, made of stainless steel and a ceramic porous grid (honeycomb), the walls of which are coated with platinum group metals (platinum, palladium, rhodium).

An oxygen sensor (lambda probe) is installed directly in the exhaust pipe in front of the catalytic converter, and a diagnostic sensor is installed after the converter. Using these sensors, the ECU monitors the efficiency of the converter and regulates the parameters of the air-fuel mixture. The operation of the distributed fuel injection system of a Fiat Albia car is in many ways similar to the operation of the distributed fuel injection system of cars of the VAZ-11183 Lada Kalina and VAZ-2170 Lada Priora family. The on-board diagnostic system constantly monitors the condition and operation of the catalytic converter while the engine is running; in the event of failures or malfunctions, the computer turns on the malfunction indicator lamp located on the instrument panel. Malfunctions of the catalytic converter can be caused by several reasons: - misfire in one or more cylinders due to the fault of the mechanical part of the engine, malfunction of the injectors, ignition system; - use of low-quality fuel. At normal operation The entire engine control system has a service life of about 100,000 km.

Diagnostics of the distributed injection system, troubleshooting Diagnostics of the distributed fuel injection system of Fiat Albea cars is performed in the following sequence: - error codes are read from the ECU memory; — erase error codes from the ECU memory; - check engine operation; - troubleshoot problems. To carry out diagnostics, you can use a specialized portable diagnostic tester or personal computer, equipped with specialized software. The tester or computer is connected to the diagnostic connector located in the relay and fuse box in the vehicle interior. In Fig. Figure 6 shows a general view of a diagnostic device implemented on a laptop.

Rice. 6. Laptop-based diagnostic tool

Checking the components of the distributed injection system Checking and identifying malfunctions of the components of the distributed injection system begins with monitoring the voltage at the battery terminals at running engine, it should be within 13.8...14.2 V. During testing and troubleshooting, turn off all additional equipment(lighting, the radiator fan of the cooling system should not be running, if the car is equipped with air conditioning, it should also be turned off, the car's built-in music equipment, etc. should be turned off). After this, the fault error codes are read, searched and eliminated. Below are examples of failures and error codes of some components of the vehicle's distributed injection system.

Air pressure/temperature sensor (error codes P0105-P0108, P0110-P0113) This combined unit consists of a pressure sensor and a temperature sensor. It is installed directly in the air flow in front of the throttle pipe. The pressure sensor is a barometric type, it measures the difference between atmospheric pressure and the pressure in the intake manifold. The sensor has a linear characteristic of the dependence of the output voltage (0.4....4.5 V) on the measured pressure (0.025....0.100 mPa). Based on sensor readings, the ECU estimates the load on the engine and adjusts the ignition timing. The air temperature in the intake pipe is recorded by a temperature sensor. This sensor is a resistive type, its resistance changes depending on the air temperature - at low temperatures the sensor has a high resistance. The air temperature sensor readings are used by the ECU to set the ignition timing. Structurally, the temperature sensor is built into the pressure sensor housing. If the barometric part of the sensor malfunctions, the ECU sets the standard pressure value.

Coolant temperature sensor (error codes P0115-P0118) This sensor is installed in the cooling system pipe; the sensor housing is located directly in the engine coolant flow. The sensor is a thermistor. The ECU calculates the temperature based on the voltage drop across the sensor, high level voltage corresponds to a cold engine, and low voltage corresponds to a warm engine. The sensor is checked using an ohmmeter, while the connector from the sensor is disconnected. The sensor resistance should be within 0.5...1.5 kOhm. Throttle position sensor (error codes P0120-P0123) This sensor is a potentiometric type, it is installed on the throttle pipe body and is mechanically connected to the throttle valve axis of the pipe. The sensor resistance changes depending on the throttle valve opening angle. The manifestation of a sensor malfunction can be different: unstable engine operation at idle, failure to increase engine speed when pressing the accelerator pedal, etc. If the throttle position sensor fails, the ECU registers an error code and automatically sets the nominal engine speed in order to to ensure the vehicle moves to the nearest service station. Oxygen sensor (error codes P0130-P0135) and diagnostic oxygen sensor (error codes P0136-P0141) The oxygen sensor contains a sensitive element capable of generating a voltage in the range of 55...980 mV depending on the oxygen content in the exhaust gases and the temperature of the sensitive element. To quickly warm up the sensitive element of the sensor after starting the engine and reaching the set temperature, the sensor includes a heating element, which is controlled by the ECU. Nominal operating temperature oxygen sensor is ZOSGS. The catalyst housing is covered with a protective screen made of aluminum alloys, this design solution was made to retain heat transfer and fire safety. During operation of the oxygen sensor, its output voltage varies from low (85...250 mV) to high (680...950 mV). Low level voltage corresponds to a lean mixture (the presence of oxygen in the exhaust gases), and a high level corresponds to a rich mixture (low oxygen content). The output voltage of the diagnostic oxygen sensor on a working converter should be within 600...800 mV. The first signs of a faulty oxygen sensor may be an increase in fuel consumption and deterioration in vehicle dynamics, possibly unstable work engine at idle speed. Crankshaft position sensor (error codes P0335 - P0344) The crankshaft position sensor is an electromagnetic type, it is installed on the camshaft drive cover at a distance of 1±0.5mm from the top of the crankshaft pulley teeth.

The crankshaft pulley has 58 teeth arranged around its circumference. When the crankshaft rotates, the teeth of the disk change the magnetic field of the sensor, creating pulses that are not supplied by the computer. Sensor failures are often associated with an increase in the gap between the sensor and the tops of the pulley teeth or with a failure of the sensor itself. Fuel supply system malfunctions The fuel supply system includes an electric fuel pump, a fuel rail assembly with four injectors, a fuel pressure regulator, and a fuel filter. The operation of the electric fuel pump and injectors is controlled by the ECU. The turbine-type electric fuel pump contains a fuel level sensor. Fuel supply system error code P0185-P0193. The injector ramp is a hollow bar with injectors and a pressure regulator installed on it. The injectors are installed with one side in the ramp and the other in the holes of the intake pipe; the tightness of the connections is ensured by O-rings. The nozzle design is solenoid valve, controlled by a signal from the ECU. Through this valve, fuel is injected under pressure into the intake pipe. Error code for injectors P0200-P0214.

When diagnosing the fuel supply system, be sure to check the integrity of fuses No. 4 and 6 located in the relay and fuse box of the engine compartment.

Literature 1. A. Tyunin. "Diagnostics electronic systems engine control passenger cars", "SOLON-PRESS", 2007. 2. N. Pchelintsev. "Job electronic module throttle pipe for engine control systems “Euro-3” and “Euro-4″”, “Repair and Service”, 2009, No. 8, p. 46-49. 3. N. Pchelintsev. “Diagnostics of the engine management system of VAZ-11183 “Lada Kalina” and VAZ-2170 “Lada Priora” cars.” "Repair and Service", 2008, No. 2, p. 43-48.

Of course, every car driver has his own goals, plans, tastes in choice and purchases. future car, and nowadays you can often see such a subcompact sedan as the Fiat Albea on domestic roads. Everyone probably knows why and for what they buy this car. But what weaknesses, sores and shortcomings the Fiat Albea has are described below.

  • Clutch release bearing;
  • Rear engine mounts;
  • Rear springs;
  • Steering rods;
  • Wheel bearings.

Now more details...

Clutch release bearing.

On average, the bearing life is 50 thousand km. A sign of a dying bearing is increased noise when you press the clutch pedal. Therefore, when purchasing, it is imperative to pay attention to the performance of the clutch as a whole, both when starting off and when shifting into a higher gear while driving.

Rear engine mounts.

It is not easy to check the condition of the engine mounts yourself. When purchasing, you must first make a test run and make sure there is no vibration. As a rule, vibration can be felt not only in the car itself, but also in the steering wheel. Replacement in the future will not cost much.

Rear springs.

Rear springs are one of the sores of the Fiat Albea. With regular loads on the rear springs, they sag quite quickly. Therefore, when purchasing, you need to pay attention to this and generally check the integrity of the springs.

Steering rods.

As for the steering, it’s not paradoxical weak point is neither steering rack or tie rod ends (although often tie rod ends), and the tie rods themselves. Main external signs wear of steering rods is caused by large free play of the steering wheel and knocking noises when the steering wheel is rotated to the sides. Although replacing steering rods is not a very expensive operation, it is worth knowing about it and, even more so, it will not be difficult to check.

Wheel bearings.

Wheel bearings, as on all cars, can be classified as consumables, but it is on Albea that wheel bearings most often require replacement. Characteristic symptoms of a malfunction wheel bearing, as on other cars, there is a characteristic hum when driving.

The main disadvantages of the Fiat Albea

  1. "Crickets" in the cabin;
  2. Very poor sound insulation;
  3. Cheap and low-quality upholstery;
  4. Low engine power;
  5. Problem finding spare parts;
  6. Satisfactory review;
  7. Original spare parts are expensive.

Conclusion.

In conclusion, we can say that Fiat Albea does not have any distinctive features in relation to its competitors of other brands and models. It is important to remember that if you decide to purchase of this car it is necessary to take into account all factors and risks, and before purchasing, carefully inspect and check the performance of all systems and components of this car, in addition to those indicated above.

Weaknesses and disadvantages of Fiat Albea was last modified: December 4, 2018 by Administrator

Hello!!! While operating the car, problems arose, namely, 3 studs on the exhaust manifold broke, I went to a car service center, where they told me that I needed to remove the cylinder head to replace the studs and what spare parts I needed to buy. I bought the spare parts and handed them over to the service employees (there was no delivery acceptance certificate), the employees accepted the spare parts without warning me about the possible poor quality of these parts (the spare parts were non-original). A week later, all the repair work was done, a work order was drawn up with the work performed and a cash receipt; the spare parts I purchased were not mentioned in the work order. I picked up the car, paid in full for the work done, drove about 1000 km in 4 days, I found traces of oil in the engine cooling system, immediately called the car service center and explained the problem, the service staff told me to deliver the car to them to find out the causes of the problem. The service employees re-removed the cylinder head and determined that the fault was a non-original gasket, they said that you need to buy original spare parts namely, the cylinder head gasket and cylinder head mounting bolts, and that I will again have to pay for the removal and installation of the cylinder head and, accordingly, spare parts at my own expense. I demanded that they draw up an inspection report vehicle on their letterhead, an act was drawn up, it stated that the service employees found faults, and the reason was a poor-quality cylinder head gasket, established according to such an order (I have it in my hands), the act was signed by members of the commission (service employees) and car service seal. That is, the car service itself carried out an examination, so to speak, and established that the cause of the malfunction was a poor-quality cylinder head gasket, which they installed according to such and such an order along with it, but nowhere in any documents is it mentioned that I bought the gasket and handed it over to them. In general, I re-bought the original gasket myself, handed it over to the service with the drawing up of a transfer acceptance certificate, which states that the Customer handed over the cylinder head gasket to the Contractor (car service) to eliminate the malfunction during the work performed on such and such an order, the service master signed this certificate and delivered seal. The car service purchased the cylinder head mounting bolts itself. Now the car has been in the service queue for repairs for 10 days, and the service has everything necessary for repairs, they say that while they were waiting for the gasket from me, they accepted many cars for repairs. I don’t dare file a claim for poor-quality work now, because I’m afraid that the service might do something bad to the car. I called auto experts about conducting an independent examination. They say that an examination is impossible, since the cylinder head has already been removed. But the car service center removed the cylinder head again without my consent and without placing a work order. I independently filed a complaint with the car service so that they would fix the faults free of charge, after which they refused to finish the car at all. They offer to reimburse me for the cost of removing and installing the cylinder head (excluding spare parts, materials, moral damages) and make me a car with their own efforts. But I’m afraid to take the car to another service, because after the work done, other faults, and more significant ones, could appear. My question to you is what to do in such a situation? I don’t really want to go to court, because I’m afraid that the court will not be on my side, and I’ll lose a lot of time.

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